SG Power Product Pvt. Ltd.

Exothermic Mould Manufacturer & Supplier – Graphite Moulds for Earthing Joints

As an exothermic mould manufacturer in Noida, SG Power Products Pvt. Ltd. makes graphite moulds for permanent earthing and lightning protection joints. An exothermic mould holds the conductors in place while molten metal fuses them into one solid joint. Each mould is made for one joint shape and conductor size.

As a direct exothermic mould supplier, we sell exothermic moulds for earthing and lightning protection, welding powder and accessories to contractors, consultants and project buyers across India.

SG Power graphite exothermic welding moulds with lids
SG Power exothermic welding moulds

Exothermic Mould at a Glance

In short, an exothermic mould is a reusable graphite block with a crucible, a tap hole and a weld cavity shaped for one joint. It suits cable, earth rod, strip and busbar joints in earthing grids and lightning protection systems.

MaterialHigh-density, fine-grain graphite, CNC-machined
Joint typesCable to cable, cable to strip, rod to cable, rod to rod, rod to strip, strip to cable, strip to strip
Joint shapesStraight, T, cross, parallel and L, as per conductor layout
ConductorsCopper and copper bonded cable, copper and GI strip, copper bonded and copper earth rods, busbar
StandardsComplies with IEEE 80 and NBC 2016 (SG Power catalogue)
Welding powderSG Power exothermic welding powder, matched to each mould
Custom mouldsBuilt to your drawing, conductor size and joint shape, including steel surface, pipe and rebar joints
Typical mould lifeAbout 50–70 welds with proper care
IgnitionFlint igniter, or electronic ignition from a distance
PriceOn request, after checking your conductor sizes and joint list

* Prices are indicative. For the latest price, contact SG Power.

Buy Direct From an Exothermic Mould Manufacturer

Buy your exothermic mould direct from SG Power, the manufacturer that machines each graphite mould for your conductor sizes and joint shape. You get factory pricing, help choosing the right mould and powder size, and one source for the complete earthing system.

From SG Power (Manufacturer)From a Trader or Reseller
Factory pricing, no middleman marginReseller margin added
Mould machined for your exact conductor sizesMostly stock sizes only
Custom moulds from your drawingLimited to catalogue items
Mould, welding powder and accessories from one sourceParts often from different makers
Earth rods, conductors and pit covers from the same makerSeveral suppliers to manage
Customers in 319+ citiesDepends on the reseller

Many exothermic mould suppliers resell stock moulds, while SG Power machines each mould for your conductors and joint type.

What Is an Exothermic Mould?

An exothermic mould is a graphite block that holds two or more conductors and the welding powder during exothermic welding. When the powder burns, molten copper flows from the crucible into the weld cavity and fuses the conductors. The result is a permanent, low-resistance exothermic connection with a molecular bond.

It is also called an exothermic welding mould, an exothermic weld mold, a graphite mould for exothermic welding or an earthing mould. Buyers also type exothermic weld mould or commercial exothermic mould. An exothermic welding mould is not the same as the exothermic sleeves and casting moulds used in foundries, which feed molten metal into castings. American catalogues spell it exothermic mold or graphite mold. The process itself is known as exothermic welding, thermite welding or exothermic bonding.

A graphite mould for earthing is used because graphite withstands the heat of molten copper, does not stick to the weld and can be machined to tight sizes. A mould is reusable, unlike the powder, which is used once per joint.

Mould PartWhat It Does
CrucibleHolds the welding powder and contains the reaction
Steel discSits over the tap hole and melts through, so the molten metal flows down at the right moment
Tap holeChannels the molten metal from the crucible into the weld cavity
Weld cavityShapes the finished joint around the conductors
Conductor openingsHold each cable, rod or strip in its exact position
LidCovers the crucible and directs the reaction gases
Handle clampLocks the two mould halves tightly, so no metal leaks out

How Does an Exothermic Mould Work?

An exothermic mould works by holding clean, dry conductors in a closed cavity under a crucible of welding powder. The powder is ignited, and the reaction produces molten copper well above copper's 1,085°C melting point. The metal melts the steel disc, flows into the cavity and fuses the conductors.

The process takes only a few seconds once the powder is lit:

1

Clean and dry the conductors and the mould, and heat the mould to drive out moisture.

2

Place the conductors in the mould openings and lock the mould with the handle clamp.

3

Put the steel disc over the tap hole, then pour in the welding powder.

4

Sprinkle the starting (ignition) powder, close the lid and ignite it with a flint igniter.

5

Wait for the joint to cool slightly, open the mould and clean out the slag.

The chemistry is a thermite reaction: aluminium reduces a metal oxide, releasing intense heat and molten metal. For earthing joints, the molten metal is mostly copper, so the joint matches the conductor.

To make a joint on site, follow our step-by-step exothermic welding procedure, which covers tools, PPE, mould set-up, inspection and weld records.

Planning an earthing grid or lightning protection system? Send your joint list and conductor sizes.

Types of Exothermic Moulds

Exothermic moulds are grouped by the conductors they join and the joint shape. SG Power makes moulds for cable, earth rod and strip joints, in straight, T, cross, parallel and L shapes, plus custom moulds for steel surfaces, pipes and rebar. A mould for one conductor size will not seal on another size, so each joint needs its own mould.

Mould TypeWhat It JoinsTypical Use
Cable to cableTwo or more round conductors, straight, T, cross or parallelEarth grid mesh, ring earth, down conductor joints
Cable to stripRound conductor to flat stripEquipment earthing tapped from a main earth strip
Rod to cableEarth rod or ground rod to round conductorEarth pit and earthing connections to the electrode
Rod to rodEarth rod to earth rodJoining rod sections for deeper electrodes
Rod to stripEarth rod to flat stripElectrode to earth strip at the pit
Strip to cableFlat strip to round conductorBusbar and strip connections in substations
Strip to stripFlat strip to flat strip, straight, T or crossStrip earth grids and equipotential bonding
Cable or strip to steel surface (custom)Round conductor or strip to a steel plate, pipe or structureTank, pipe rack, tower and steel column earthing
Cable to rebar (custom)Round conductor to steel reinforcement barFoundation earthing and structural bonding
Cable to pipe (custom)Round conductor to a vertical or horizontal steel pipePipeline, water main and structural pipe bonding

For any other joint, SG Power designs custom exothermic moulds, made to order from your drawing.

StraightT jointCrossParallelL / rod to cableCopper conductor·Earth rod·Exothermic weld
Exothermic weld joint shapes: straight, T, cross, parallel and L

Specific or Multi-Size Exothermic Mould?

A specific exothermic mould fits one joint shape and one set of conductor sizes, so every weld is quick and repeatable. Multi-size moulds use adapters to cover several sizes, which suits small repair jobs. For projects with many identical joints, specific moulds are faster and waste less powder.

Exothermic Mould Codes in Catalogues

Many exothermic mould catalogues use short codes for the conductor pair, followed by a number for the joint shape. For example, “CC” means cable to cable and “CR” means cable to rod. The table below shows common letter codes, so you can match a drawing or specification to the right mould.

CodeConductor Pair
CCCable to cable
CRCable to earth rod
CBCable to tape or busbar (strip)
BBTape to tape (strip to strip)
BRTape to earth rod
CSCable to steel surface
BSTape to steel surface
CRECable to rebar

The number after the letters, such as CR1 or CR2, refers to the joint shape and differs between makers. Always confirm the conductor sizes and joint shape, not just the code.

How Exothermic Moulds Are Named and Ordered

An exothermic mould is named by the two conductors it joins, their sizes, the joint shape, its position and the powder weight. For example, “25×3 mm strip to 17.2 mm rod, vertical T, 150 g” describes one specific mould. Quoting the full description avoids ordering the wrong mould.

Part of the Mould NameExampleWhat It Tells You
First conductor and size25×3 mm copper stripThe conductor in the main run
Second conductor and size17.2 mm copper bonded rodThe conductor or rod being joined
Joint shapeStraight, T, cross, L or parallelThe cavity shape inside the mould
PositionHorizontal or verticalHow the conductors sit when welded, for example a strip welded on top of a rod
Powder weightFor example 115 g, 150 g, 200 g or 250 gThe cartridge size the mould needs; larger joints need heavier cartridges

Use the same description on the drawing, the purchase order and the mould label, and never change the cartridge size on site. Imported catalogues often number cartridges as #45, #90 or #115, where the number is the weld metal weight in grams.

Graphite or Single-Use Exothermic Mould?

A graphite exothermic mould is reusable for many welds, so it costs less per joint on projects with repeated joints. Single-use (one-shot) moulds are also sold; they are used once and thrown away. They suit a few joints at remote sites, where carrying and cleaning a graphite mould is not practical.

PointGraphite Mould (Reusable)Single-Use Mould
Number of weldsTypically about 50–70 per mouldOne
Cost per jointLower on projects with repeated jointsHigher, as each weld needs a new mould
Cleaning and preheatingNeeded between weldsNot needed
Best forEarth grids, substations, solar plants and other large projectsA few repair joints or remote sites
Joint rangeAny size or shape, including custom mouldsLimited standard sizes

SG Power makes reusable graphite moulds, which suit project work in earth grids and lightning protection systems.

Exothermic Mould Price in India

The exothermic mould price in India depends on the joint type, conductor sizes, graphite grade and whether the mould is standard or custom. SG Power quotes each mould on request, after checking your conductor sizes and joint list. This way, the price matches the exact moulds your project needs.

What Changes the PriceWhy It Matters
Joint typeA straight joint needs a simpler mould than a T, cross or parallel joint
Conductor sizeLarger cables, wider strips and thicker rods need bigger moulds and more graphite
Number of conductorsJoints with three or four conductors need more complex cavities
Graphite gradeHigh-density, fine-grain graphite lasts longer and gives cleaner welds
Standard or customCustom moulds made from a drawing cost more than standard sizes
QuantityProject orders with many identical joints cost less per mould
Kit itemsWelding powder, handle clamps, flint igniters and cleaning tools are priced separately
ItemSG Power Price (+ GST)
Standard exothermic mould (single joint type)Price on request
Custom exothermic mould (as per drawing)Price on request
Exothermic welding powderPrice on request
Handle clamps and accessoriesPrice on request

* Prices are indicative. For the latest price, contact SG Power.

For a like-for-like comparison, ask every supplier to quote the joint type, conductor sizes, powder size, handle clamp and GST on each line.

How to Choose the Right Exothermic Mould

To choose the right exothermic mould, match the conductor type and size, the joint shape and the welding powder size. Measure each conductor, list every joint shape on the drawing, and order one mould for each combination. The mould label should show the conductors, joint shape and powder size.

Send these details to your exothermic mould manufacturer for an accurate quote:

1

Conductor type: copper cable, copper bonded cable, copper strip, GI strip, earth rod or busbar

2

Conductor size: cross-section in sq mm for cable, width × thickness for strip, and diameter for rods

3

Joint shape: straight, T, cross, parallel or L, and whether the joint is horizontal or vertical

4

Rod or surface details: threaded or plain rod, and steel plate or structure if one side is a surface

5

Number of joints: total welds of each type, to plan moulds, powder and spare moulds

6

Site conditions: buried joints, joints above ground, or joints in a substation or tower

Not sure which mould you need? Share your earthing drawing, and we'll list the moulds and powder sizes.

How Many Moulds and How Much Powder Do You Need?

To plan exothermic moulds and powder for a project, count the joints of each type and conductor size, then work out powder, moulds and accessories from that count. Use one powder cartridge per weld and one mould for about every 50 welds of the same type. Add spares, because damp or damaged cartridges and worn moulds happen on site.

1

List every joint: count each combination of joint shape and conductor size from the earthing drawing.

2

Powder: one cartridge per weld, in the size shown on the mould label, plus about 5–10% spare.

3

Steel discs: one per weld; they usually come with the powder.

4

Moulds: divide the welds of each type by 50 and round up, then add one spare mould per type.

5

Handle clamps: at least one clamp for each mould size in use, plus a spare on large projects.

6

Tools and safety items: one set for each welding team, as listed in the kit section below.

Example: 400 Rod-to-Cable Joints, One Conductor SizeQuantity
Powder cartridges (400 + about 8% spare)about 430
Moulds (400 ÷ 50 = 8, plus 1 spare)9
Handle clamps2
Flint igniters, brushes and gloves1 set per welding team

These are planning figures. Mould life varies with handling, so confirm the final quantities with your supplier. Each graphite mould typically weighs about 0.5–1.5 kg, which helps when planning site kits.

Building a Complete Exothermic Welding Kit

To build a complete exothermic welding kit, choose the parts in this order: mould, handle clamp, welding powder, ignition and safety items. Each part depends on the one before it, so starting with the mould avoids mismatched parts. SG Power supplies the moulds, welding powder and accessories together.

1

Mould: one for each joint shape and conductor size on the drawing.

2

Handle clamp: the clamp size that fits the moulds you have chosen; a universal handle clamp fits several mould sizes.

3

Welding powder: the cartridge weight marked on each mould label, with steel discs.

4

Ignition: a flint igniter for the starting material, with spare flints; electronic ignition with a control unit lets the welder start the reaction from a distance, without loose starting powder.

5

Accessories and safety items: cleaning brushes, a slag scraper, a torch for preheating, heat-resistant gloves and safety glasses. Add mould sealing paste for small gaps, a fire-resistant blanket for nearby surfaces and a chain handle clamp for pipe moulds.

See SG Power's exothermic welding tools and accessories for the parts that go with each mould.

Exothermic Welding vs Mechanical Connectors

Exothermic welding joins conductors at the molecular level, so the joint does not loosen or corrode at the contact surfaces. Mechanical clamps and bolted joints rely on pressure, which can slacken with time and corrosion. Clamps cost less per joint and can be opened, so each suits different jobs.

PointExothermic WeldBolted or Clamped Joint
ConnectionFused, permanentPressure contact
Loosening over timeDoes not loosenCan loosen with vibration and heating
Corrosion at the jointNo contact surfaces to corrodeContact surfaces can corrode, raising resistance
Fault currentCarries current like the conductor itselfCan overheat at a poor contact
MaintenanceNo tightening neededPeriodic checks and tightening
Buried useSuitable for direct burialUsually needs an inspection pit
Tools and costMould and powder per jointLower cost per joint, no heat
Taking apart for testingPermanent; plan separate test linksCan be opened for testing

Where a joint must be opened for testing, or hot work is not allowed, use SG Power's earthing clamps instead.

SG Power's catalogue lists four merits over bolting, brazing and welding. The connection does not loosen, has higher mechanical strength, does not corrode with time, and can bear temperatures up to about 1,000°C. IEEE 80 also allows a higher temperature limit for exothermic joints than for brazed or bolted joints, up to copper's melting point of about 1,083°C. This lets the earthing conductor be sized for a higher fault temperature.

Exothermic Mould Standards: IEEE 80, IEEE 837, NBC 2016 and IS 3043

SG Power exothermic moulds comply with IEEE 80 and NBC 2016, as stated in its catalogue. IEEE 80 is the guide for substation grounding, and IEEE 837 sets the tests for permanent grounding connections. In India, earthing practice follows IS 3043, published by the Bureau of Indian Standards.

StandardWhat It Covers
IEEE 80Safety in AC substation grounding, including conductor and joint sizing
IEEE 837Qualifying permanent connections: current-temperature cycling, freeze-thaw, corrosion, fault current and mechanical force tests
NBC 2016National Building Code of India, including earthing and lightning protection of buildings; a 2026 edition has been reported, so check the edition your project names
IS 3043Indian code of practice for earthing
UL listingThird-party listing for grounding and bonding products, mostly named in US-based or global project specifications; check whether your project requires it

Ask the supplier which standards the mould and powder meet, and request test reports where your specification names a standard. To understand UL listing, read what UL listed means.

Where Are Exothermic Moulds Used?

Exothermic moulds are used wherever an earthing or bonding joint must stay permanent and low in resistance. Typical users are substations, power plants, solar parks, wind farms, telecom towers, railways, metro projects, refineries, data centres and high-rise buildings. Most of these joints are buried or exposed to weather for decades.

Substations and power plants: earth grid mesh, equipment tails and fence earthing

Solar and wind projects: array earthing, inverter and transformer earthing, and module frame bonding

Telecom towers and data centres: tower legs, ring earth and equipment bonding

Railways and metro: traction earthing, station earthing and signalling

Oil, gas and process plants: tank, pipe rack and structure earthing in refineries, terminals and chemical plants

Buildings and hospitals: lightning protection down conductors, ring earth and earth pits

Lightning protection systems: joints between air terminals, down conductors and earth electrodes, including ESE lightning arrester installations

Exothermic joints pair with copper bonded earthing rods, copper conductors and strips and earth electrodes in the same earthing system.

SG Power's UL certified copper bonded earthing rods come in 14, 17, 20 and 25 mm diameters. They have copper bonding of up to 250 microns and lengths from 1 to 6 m. Order rod moulds for the exact rod diameter you use.

How to Use and Care for an Exothermic Mould

To use an exothermic mould safely, keep it and the conductors clean and dry, and heat the mould before the first weld. Moisture in graphite causes porous, weak joints. Clean the crucible and cavity after each weld, and store the mould in a dry place.

DoAvoid
Heat the mould before the first weld of the dayWelding with a damp mould or wet conductors
Clean and dry conductors; remove oil, paint and loose galvanisingForcing a conductor that does not fit the opening
Lock the handle clamp firmly before ignitingUsing a powder size other than the one on the mould label
Remove slag with a soft brush while the mould is warmScraping the weld cavity with sharp tools
Wear gloves and safety glasses, and stand to one sideLooking into the crucible during the reaction
Clean old or corroded conductors back to bright metalWelding onto green, corroded or weathered strands
Light the starting material with a flint igniterUsing a lighter, match or torch flame to ignite
Get a hot work permit on industrial and process sitesWelding where flammable gas or vapour may be present
Train each welder on a few practice joints firstLetting untrained workers weld on the project
Store moulds and sealed powder in a dry, closed box between jobsLeaving moulds in damp sheds or open trenches
Dispose of slag, used discs, empty packs and worn moulds as per local rulesLeaving hot slag and discs on site
Replace the mould when the cavity or openings wearRepairing or modifying a graphite mould

Safety: exothermic welding produces molten metal and hot slag. Only trained welders should work with it, wearing gloves and safety glasses, standing to one side of the mould, and never where flammable gas or vapour may be present.

How Many Welds Does an Exothermic Mould Last?

A graphite exothermic mould typically lasts about 50 to 70 welds with proper care, according to welding manuals. Its life depends on the joint type, conductor size, cleaning and handling. Replace the mould when metal starts to leak around the conductors.

Some mould makers quote up to about 90 welds, and online answers sometimes claim 200 or more. Real life depends on handling, so plan on 50 to 70.

Sign the Mould Needs ReplacingWhat You See
Worn weld cavityJoints come out oversized, rough or uneven
Worn conductor openingsMolten metal leaks around the conductors
Chipped or cracked edgesGaps when the halves close, or flashing on the weld
Halves no longer sealThe handle clamp cannot close the mould tightly
Damaged tap holeMetal pours unevenly or the disc does not seat
Weld ProblemLikely CauseWhat to Do
Pinholes or porous weldMoisture or dirt in the mould or on the conductorsHeat the mould and clean the conductors
Metal leaking from the mouldWorn mould, loose handle clamp or undersized conductorTighten the clamp, use the right size or replace the mould
Incomplete weldToo little powder or a conductor gapUse the powder size on the label and close the gap
Slag in the jointDirty crucible or wrong ignitionClean the crucible and follow the ignition steps

How to Inspect and Test an Exothermic Weld

Inspect every exothermic weld visually once the slag is cleaned off, and test a sample of joints electrically. A good joint is solid, uniform and bronze-coloured, with every conductor fully fused into the weld. Reject any joint with large holes, cracks, unfused conductors or slag inside.

CheckAcceptable WeldReject and Re-Weld
ShapeFully formed, the same shape as the mould cavity and slightly larger than the conductorsMissing metal or an incomplete joint
SurfaceSmooth, bronze or gold colour; only small, shallow surface poresLarge holes, deep porosity or cracks
ConductorsEvery conductor fully fused into the weldA conductor end visible or loose inside the joint
SlagSlag only on top, easily removedSlag trapped inside the joint

For electrical testing, measure the resistance across a sample joint with a low-resistance (micro-ohm) meter. The joint should read no higher than an equal length of the conductor itself. Use the four-wire (Kelvin) method, because an ordinary multimeter's lead resistance is larger than the joint's. After the earthing system is complete, test the earth resistance as per IS 3043.

Need moulds, powder and accessories for a project? We'll supply the complete kit.

How to Choose Exothermic Mould Manufacturers and Suppliers

To choose between exothermic mould manufacturers and suppliers, first check that they make moulds for your exact conductor sizes and joint shapes. Then compare graphite quality, machining accuracy, powder compatibility, standards, accessories and technical support. A wrong mould wastes powder and delays work, so ask each seller these questions:

1

Do you machine the moulds yourselves, or resell them?

2

Which conductor sizes and joint shapes do you stock, and can you make custom moulds from a drawing?

3

What graphite grade do you use, and is each mould checked for size before dispatch?

4

Which welding powder size goes with each mould, and how is the powder packed and stored?

5

Which standards do the moulds and powder meet, and can you share test reports?

6

How many welds does a mould usually give?

7

Do you supply handle clamps, flint igniters, cleaning tools and gloves?

8

Can you train our team and support the first welds on site?

Graphite Quality Checks for Exothermic Moulds

Graphite quality decides how many welds an exothermic mould gives and how clean each joint is. Dense, fine-grain graphite with low ash resists cracking and wear from repeated welds. Ask each supplier for these details, and check the first moulds when they arrive.

CheckWhat to Look For
Graphite gradeHigh-density, fine-grain graphite (isostatic graphite is one common grade)
Bulk densityStated by the supplier; around 1.7–1.8 g/cm³ is typical for dense mould graphite
Ash contentLow ash, for example below about 0.3%, for clean welds
MachiningSmooth cavity, sharp edges and halves that close without gaps
FitConductors slide in snugly, with no gap around the openings
LabelConductor sizes, joint shape and powder weight marked on each mould

Why Choose SG Power as Your Exothermic Mould Manufacturer?

Buyers choose SG Power as their exothermic mould manufacturer because it has made earthing and lightning protection products for 15+ years. Its moulds are machined from high-density graphite and checked for size before dispatch. It also supplies welding powder, earth rods and conductors.

Why SG PowerDetail
Experience15+ years of manufacturing
Factory7,000 sq m in Ghaziabad, 84 machines, 250+ employees
MouldsHigh-density, fine-grain graphite, CNC-machined; custom moulds from drawings
StandardsMoulds comply with IEEE 80 and NBC 2016
CertificationsISO 9001:2015, CE, RoHS, MSME registered
Customers5,937+ customers in 319+ cities; service network in 127+ cities
Complete earthing rangeEarth electrodes, earthing rods, conductors and strips, earth pit covers, earth enhancing compound and lightning protection

See the full exothermic welding system, including exothermic welding powder and tools and accessories. Learn more about SG Power.

Trusted by Government Bodies, PSUs and Companies

SG Power supplies exothermic moulds, earthing, lightning protection and other electrical safety products to government bodies, PSUs and well-known companies across India:

SectorOrganisations
Power and utilitiesPOWERGRID, NTPC, BHEL, NPCL, Coal India
Infrastructure and metroL&T, Alstom, Indian Railways, Shapoorji Pallonji
Defence and governmentDRDO, Indian Army, BSF, Airports Authority of India
Industry and corporateSiemens, JSW, Hindalco, JK Cement, Apollo Tyres, ICICI Bank

Our Satisfied Clients

Adani Power Limited (Power Project)

Project Location - Karnataka

Power infrastructure project with advanced electrical solutions.

Air Force

Project Location - Kanheri Hills

Defence sector electrical and protection systems.

Airport Authority of India

Project Location - Hyderabad

Airport infrastructure and electrical safety solutions.

Alstom Transport India Limited (Metro Projects)

Project Location - Pune

Metro rail electrical installations and grounding systems.

AVVNL

Project Location - Ajmer

State electricity distribution network solutions.

Jodhpur Vidyut Vitran Nigam Limited

Project Location - Jodhpur

Power distribution and earthing solutions.

BHEL (Power Project)

Project Location - Bangalore, Noida

Heavy electrical and industrial power systems.

Bhushan Power & Steel Ltd

Project Location - Odisha

Steel industry electrical infrastructure solutions.

BSF (Ministry of Defence)

Project Location - Nashik, Chhattisgarh

Defence-grade electrical protection systems.

BSNL Project

Project Location - Lucknow, Jabalpur

Telecom infrastructure and grounding systems.

Central Electronics Ltd.

Project Location - Ghaziabad

Government electronics and power systems.

HINDALCO

Project Location - Sambalpur

Aluminium industry electrical safety solutions.

Indian Army (Power Project - GEM)

Project Location - Srinagar

Military-grade electrical infrastructure.

Indian Railways

Project Location - Kerala

Railway electrification and protection systems.

J.K Cement

Project Location - Rajasthan

Cement industry electrical solutions.

Dakshin Haryana Bijli Vitran Nigam (DHBVN)

Project Location - Haryana

State power distribution infrastructure.

Jubilant

Project Location - Noida

Industrial electrical and safety systems.

Larsen & Toubro Limited

Project Location - Khavda, Bikaner

Large-scale construction and power projects.

NPCL

Project Location - Noida

Private electricity distribution systems.

NTPC Limited

Project Location - Chhattisgarh

Thermal power plant electrical solutions.

Reliance Power

Project Location - Shahjahanpur

Power generation and infrastructure systems.

SpiceJet

Project Location - Gurugram

Aviation electrical infrastructure solutions.

Tata (Smart City Project)

Project Location - Noida

Smart city electrical and infrastructure systems.

SG Power Customer Ratings and Reviews

SG Power Products Pvt. Ltd. is rated 4.2 out of 5 by 132 buyers on IndiaMART (checked October 2026). The rating covers all SG Power products bought through IndiaMART, including earthing products, lightning arresters and servo stabilizers. The individual reviews can be read on IndiaMART.

SourceRatingNumber of Ratings
IndiaMART4.2 out of 5132
Read SG Power reviews on IndiaMART

Exothermic Mould Manufacturer and Supplier in Noida and Delhi NCR

SG Power Products Pvt. Ltd. is an exothermic mould manufacturer and supplier in Sector 62, Noida, with its own factory in Ghaziabad. It manufactures and supplies exothermic moulds, exothermic powder and earthing materials across Delhi NCR, Uttar Pradesh and the rest of India. Buyers in Delhi, Noida and Gurugram get local help with mould selection.

Looking for the exothermic mould price in Noida? Ask for a quote with the joint list and conductor sizes. If you searched for exothermic mould suppliers near me, our Sector 62 office and Ghaziabad factory serve the whole NCR.

SG Power is one of the exothermic mould suppliers in India, with customers in 319+ cities. These include Noida, Delhi, Gurugram, Ghaziabad, Faridabad, Kanpur, Hyderabad, Chennai, Pune, Ahmedabad, Coimbatore and Bengaluru. Buyers in Tamil Nadu, Gujarat, Maharashtra, Telangana and Karnataka can order moulds with the same joint list and drawing.

SG Power Products Pvt. Ltd.

17th Floor, L-17-1714B, The Iconic Corenthum, Plot No. A-41, Sector 62, Noida, Gautam Buddha Nagar, Uttar Pradesh 201309

Phone: +91-8800803930 · Email: enquiry@sgpower.co.in · Contact page

Need exothermic moulds delivered to your site? Ask for a quote, and we'll confirm the moulds, powder and price.

Exothermic Mould: Key Facts in Brief

These are the main facts about exothermic moulds, in short form for quick reference:

What it is: a reusable graphite mould that shapes a fused earthing joint during exothermic welding.

Joint types: cable to cable, cable to strip, rod to cable, rod to rod, rod to strip, strip to cable and strip to strip, plus custom steel, pipe and rebar joints.

Process: copper oxide and aluminium powder react in the mould, producing molten copper that fuses the conductors without electricity or gas.

Sizing: one mould for each joint shape and conductor size; the label shows the powder size.

Life: typically about 50 to 70 welds with proper care; replace the mould when metal leaks or the cavity wears.

Quality check: a good weld is solid, bronze-coloured and slightly larger than the conductors, with no large holes.

Price: on request from SG Power; it depends on the joint type, conductor sizes, graphite grade and standard or custom design.

Standards: SG Power moulds comply with IEEE 80 and NBC 2016.

Maker: SG Power Products Pvt. Ltd., an exothermic mould manufacturer in Noida (Sector 62), with its own factory in Ghaziabad.

* Prices are indicative. For the latest price, contact SG Power.

Frequently Asked Questions About Exothermic Moulds

* Prices are indicative. For the latest price, contact SG Power.

Get Your Exothermic Mould Price

For the latest exothermic mould price, contact SG Power with your joint list, conductor sizes and quantities. Whether you need standard or custom moulds, welding powder or a complete welding kit, we'll match each mould and powder size to your earthing drawing.